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March 2007
Spring 2007
Summer 2007
Fall 2007
| March 2007 | |
| This year, the yard is full of restoration projects on top of our usual spring
work.
We have begun retooling the Classic Cat and will show off our hull # 2 at the Maine Boat
Builders Show in March. Hull #3 will undergo further re-tooling with a new deck and hull
to deck joint. If all goes according to plan, we will show that boat at the Newport Boat
Show in September.
Here are some of the projects in the yard this year:
- Belle is a pretty 14-foot hard-chined sailing dinghy built in England. She's
built with marine plywood and sports a completely varnished interior. We have the
difficult job of removing her bottom and replacing it without doing too much damage to the
rest of the boat.
- Sea Duck has been in all winter for a persistent leak, which we finally were able to
attribute to the inner stem. Our plan is to fabricate a bronze or stainless bracket that
will replace the function of the stem. This will hopefully stop the movement that has been
allowing water in through the stem joints.
- Sea Wren, a 15-foot Spaulding Dunbar Cape Cod Cat, will be in for re-caulking. We have
done a lot of work on her in the past couple of winters.
- We are incredibly busy with spars. Last fall we started a 56-foot box section mast for
Leah, a CT-41 located in Annapolis. It also required a new gooseneck, which we were able
to make patterns for and get new castings done by Mystic River Foundry in Connecticut. We
are currently building a 52-foot box section mast for an Alden ketch from Gloucester, and
there's a 37-foot stick coming down from Marblehead for a Hinckley Sou'wester. We're also
filling out spar orders for other boat builders and yards that keep us very busy.
In the Yard:
Tim Macort of Macort Marine Services has been helping out during his off-season from boat
hauling with various varnishing and refinishing jobs. He has just completed refinishing
Brier Rabbit, a Wasque 26 that the owner has placed for sale.
Fred Bennett has been helping out as much as he can. He is in charge of gaff jaws and
other highly detailed wood working projects. Although he claims to be retired, he is
anything but. Fred is an incredibly talented woodworker and knows his way around boats,
having run his own yard. He also worked as a commercial fisherman both off and in
shore.
Conor Benoit is one of our incredibly invaluable high school students who lend a hand
whenever possible. Along with his duties out in the yard, he helps out with boat building
and restoration.
Susan Cranmer is a volunteer with a great desire to learn all she can about boat building.
She has been a steady and experienced hand, having worked as a union carpenter for some 25
plus years.
Brenden McVickar is now a freshman at Fitchburg State College, and comes in on his school
breaks to pitch in, for which we are extremely grateful. We are sure that he'll be working
with us as the busy spring turns into summer.
Last winter, Brenden, Conor and Susan took apart and rebuilt a 1963 Japanese built sailing
dinghy. Check it out on the project page! It's remarkable what they accomplished. We
turned a weird little lap strake hull into a go-fast cold-molded one using Spanish cedar
laid up cross-diagonally and sheathed in 5 oz cloth. It's a barter boat, so for now it's
on the back burner, but not for long.
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| Spring News 2007 |
| | Marie Gould has been re-vamping the web site, and
creating our new flagpole site: www.libertywoodenflagpoles.com. She has not had an easy task since
retrieving much of the information. It was like pulling teeth, but we are well on our way
to our new look, with loads of new information. Marie is married to Dan Gould and they
have a wonderful little girl named Stephanie. Hopefully, this experience will not dampen
her enthusiasm for developing web sites for other projects we're involved in such as the
restoration of the 1834 Brewster Meetinghouse here in Brewster, MA. Mae Timmons
has been helping out in the office, keeping us on a steadier course. She is a full time
Speech Pathologist with the schools here and we appreciate her devotion and
clear-headedness.
Brian Burke has joined us in the shop. Brian originally hails from Quincy but
has spent the last so many years in the Florida Keys. He has brought some order, a great
sense of humor and wonderful energy to the shop. In a very short time, Brian has wrapped
up several lingering projects that have now freed us up to go forward into the spring
work! He hopes to work in the wood shop, building parts for catboats and getting involved
in as much of the workload as he can. Ian Ellison, world class timber framer,
has been working on Sea Duck, who is finally getting the attention she deserves. We came
up with a plan after much discussion with Dan Gould, head boat builder from Arey's
Pond Boat Yard. We have designed stainless steel bracket to strengthen the inner stem,
which has weakened considerably with time and a couple of attempted repairs. We added a
couple of new frames and new garboards. She'll be allowed to swell up before we paint her
and deliver her back to the Vorenkamps in New York next month. Young Fellas'
Report: Conor Benoit is dividing his time between school, staying on
the Honor Roll, and the shop. Summer will soon be here, Conor! His brother
Ryan, who was a work study student here, last year, is building a flat bottom skiff
at Nauset High School. It's the first boat to be built at that school in a very long time.
It is a plywood/epoxy construction, and we hear that it is going to be finished in time
for the annual school Arts and Crafts Fair in May. We hope that Ryan will display it when
we show at the Cape Cod Maritime Museum show in May, representing our shop. Brenden
McVickar, our freshman at large, will be home and back in the shop (none too soon!) by
mid-May, after spending his first years away at Fitchburg State College. We took
Bob Belnap's almost finished Classic Cat, Jubilant II up to the Maine Boat Builders
Show this past March. The changes (improvements!) we made to the boat were so well
received that in spite of the winter snowstorm, we still had a fantastic show. When we got
back, we signed two Classic Cat contracts to be delivered in July. One will go to Ken
Hamel on Martha's Vineyard. The other will go to Judy and John Fisher of the Thimble
Islands. We will add a third boat so that we can hopefully travel up to the Maine Boats,
Harbors and Home Show in early August. Keep checking to see if we make it by logging on to
their web site at www.maineboats.com. We will definitely be at the Woodenboat Show at
the end of June. You can find us in our booth #85 in Tent B. The dates are June
29-July 1. You can find out more by logging on to www.woodenboatshow.com. Finally, we remember our dear dear friend
and ardent supporter, Keith Staples, who passed away suddenly on April 4th. Keith
pushed and cajoled when we were struggling, and cheered and rallied us when we made it to
the next step. We will remember his humor, his love and kindness always. Marine
Restoration and Salvage exists because of people like Keith. He will be very much missed
but never forgotten.
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| Summer News 2007 |
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| Belle, previously identified as "the English boat", has been officially recognized by our archivist-at-large, Joe Tamsky, as a GP14. Designed by Jack Holt and built by Bell Woodworking in Leichester, England as a one design class boat, and apparently sold as either a kit or a complete boat. In 1963, the kit cost $328.00 and a complete package was $1000.00! See "www.gp14class.org.uk".
Ian Ellison removed the plywood bottom, revealing much water damage to all the frames. The trunk was still good, so we replaced frames and keelsons with new mahogany, the bottom with 2 layers of 1/8” sapele plywood, which was then sheathed with Xynol and epoxy. The boat should last for many more years to come, and the owners Cam and Marty Koblish hope to sail her without worries around Oyster River, Chatham.
Sea Duck Sees Daylight!
Sea Duck has been out of the water for nearly two years now, undergoing several repairs, starting with a broken centerboard pin. The persistent leak was finally and we hope correctly diagnosed as a complicated stem story. See Sea Duck for a more detailed description of the repairs, and new photos.
 Sea Duck Restoration Crew
Sea Wren, a circa 1950 Spaulding Dunbar Cat-About owned by John and Lynn Reynolds, came in initially for re-caulking. Unfortunately, the problem proved more involved. We laminated in two new frames aft of the mast step, in order to sister the existing broken ones. That allowed the garboards on both sides to get fastened to the frames. There is evidence of some serious iron rot in the very delicate (as are all catboats) stem area. Later this summer, we will replace the heavy solid fir mast for a hollow spruce one, eliminating some unnecessary weight. She has been completely re-caulked, painted and will surely be seen ailing on Pleasant Bay this summer.
We recently received photos of the Leah main mast that we built here last
winter. See spar
page for updates.
The second box mast (52 feet) was picked up in early May and we
hope to post photos of that mast installed.
Bob Belnap's Classic Cat Jubilant
II was delivered on May 19th. It looked great all rigged in the shop. Now we're
waiting to get in the water shots, and to hear how well she performs.
Our first
Classic Cat built by Brian Lavalle of Cape Composites was delivered on May
26th. Brian has worked with us to make significant improvements on the way both the hull
and deck are constructed. This first one had some glitches that we solved. He will start
the second hull June 1st. Check out construction photos of this boat on the Classic Cat
page.
We still have a dozen spars to build, among them a set for a Legnos 20, a
Hinckley 28, and a couple of Beetle cats, to name a few. Several flagpoles are going out
as well.
We recently salvaged hull #1 of the Compass Classic Bay Bird mold. Carol
Hayward will take ownership once we get her back in shape. She will be added to the
Namequoit Sailing Association Bay Bird fleet, now numbering 6 according to fleet captain
Jenny Avellar. See our Bay Bird page for more details.
Memorial Day marked the start of the
mad rush to get all our customers into the water and off enjoying the magnificent waters
of Cape Cod. From the beginning of May through July 4th, we will be crazy mad with bottoms
to paint, hulls to compound or if they're wood, more paint, rigging to check, and boats to
deliver. It's a wild time!
Staff News Brian Burke has been doing a
wonderful job wearing many hats. He is our Closer (baseball term). His ability to
assess a project and see it through to the bitter end is what has saved us from a
scheduling disaster. He worked under Don Brett for two years before he moved up here to
Orleans. His experience there plus his innate attention to detail and work ethic have been
a wonderful addition to the level of craftsmanship in the shop. His humor helps get us
through the tough moments, too. Brian has discovered fishing on the Cape. He was a long
time fisherman down in the Keys so it was only a matter of time. We hear about them but
haven't seen his catch yet.
Ian Ellison finished up Sea Duck and
Belle, ending two very complicated restoration projects successfully. His
understanding of the issues with Sea Duck and his solutions will surely add immeasurably
to her renewed sea-worthiness. You can follow the progress on Sea Duck's page.
Brenden McVickar is back from his first year at college. Because this season
will mark his 5th year at the shop, he has been promoted to Yard Manager. He will be in
charge of scheduling and moving boats, setting them up for spring commissioning, and
reading them for delivery. His dependable crew is made up of Conor Benoit and
Colton Ellison. All three will take part in the daily work of painting and
varnishing as well as yard work.
Conor is planning to take a weeklong course at
Mass Maritime Academy this summer. He hopes to apply there for college next year. He'll
report back in these pages after his adventure.
Ryan Benoit's Maiden Voyage!

Thanks to the team, associates, and all of you boat enthusiasts out
there! May you stay safe and enjoy the good weather. Suzanne
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| Fall News 2007 |
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It's hard to believe that summer is over, and we're still not ready to
let go. The weather has been fine so we are getting out on the water
whenever we can. Boats are coming out and the yard has filled up once
again. Winter projects are on the board and the schedule is full
already.
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Photo of the lathe with a mast on it |
 The yard filling up with Classic Cats |
This summer, we launched two new Classic Cats: Charlotte Jane went to
the Fishers in the Thimbles, joining 10 other CC's. Sang Pei went to
the Hamels on the Vineyard. The boats are the second and third new
version and their performance lived up to our expectations.
Marine Restoration, Arey's Pond Boat Yard and Namequoit Sailing
Association hosted an incredible event in August: the NY Sandbaggers
Bull and Bear came to Pleasant Bay for a week of sailing with kids from
several sailing programs on the bay and beyond. The outpouring of
community support and enthusiasm was incredible. We raised $10,000.00
that was earmarked for area sailing programs. If you are wondering what
sandbaggers are, visit their web site at www.bullandbear.com. The
organization is set up to train kids quickly so that they get to sail
the boats. On one day alone, we had over 150 kids sailing throughout
the day!

Photos by Jennifer Stello
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Photos by Barry Donahue |
Once we got over that excitement, we restored a Baybird which we
launched at the end of August and began racing her with the other BB's
off Namequoit Point on Pleasant Bay. This boat was a mess when we got
her. Now she is turning heads wherever she sails. Her new owner, Carol
Hayward will sail her with her daughters Libby and Emma from Namequoit
Sailing Association.
 Baybird before restoration. |
 Baybird after restoration. |  Namequoit Race |
Brian Burke, our head builder, is finishing up a spec Classic Cat, and
is beginning to build a new Baybird for Dr. Allen Ward of Chatham. We
have several CC orders to build which will keep Brian busy all winter.

Brian is working on a Baybird
Conor Benoit is completing his Senior Year at Nauset High School, but
continues to help out every day after school. He is currently applying
to colleges and we will keep you posted.
Brenden McVickar was promoted to Yard Manager this summer and did an
excellent job running the yard. He is in his Sophomore Year at
Fitchburg in Central Massachusetts and will work with us when he can.
We have a new work study student, Brian Porter who is also a Nauset
Senior. He is thinking about going on to a boat building school, and as
his Senior Project, he is building a Cosine Wherry at the high school
shop.
Other work: Cleopatra is a mongrel cat purchased by Ned Hitchcock and
Terry Gipps this past spring. Her history is not clear but this is the
story we're sticking with: the 18'6" hull was built in the seventies
and the cabin and interior was build by another guy later. Two other
guys bought her and nothing was done for years until Ned and Terry
found her. Now she's in the shop for power and to finish up some wood
work. We are having John Brady of Independence Seaport Museum in
Philadelphia advise us on the sail and rig. Cleopatra will sail out of
Wellfleet here on the Cape.
Also on the board:
- Rhodes 19 new frames
- Handy Cat: new sole and
seats
- Many spars
- Many flagpoles
- We're still working with the Federal reserve Bank on a 4 pole project.
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